Auto Mechanic Injuries - How Many Die On The Job? - Tool Tally (2023)

Mechanics work a physically demanding job. They stand on concrete all day, work around heavy equipment and are exposed to toxic solvents on a continual basis. Auto mechanics are more likely than the average worker to be injured on the job.

Auto Mechanic Injuries - How Many Die On The Job? - Tool Tally (1)

Many vehicle components are under extreme pressure and explosions are not uncommon. According to the Bureau of Labor Statistics, work-related injuries to automotive technicians occur at a 1.8 incident rate per 100 workers.

Thankfully, this is on the lower end. Carpet cleaners have a 3.6 incident rate and framing contractors have a rate of 6.8.

Here we break down the most common mechanic injury types, and how you can keep yourself safe on the job.

Had a close call at work? Use the comment box below to share your story.

Here are the most common injuries you might face in an automotive repair shop. Thankfully, the most common injury is going to be a sprain or a scrape.

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Sprains, Strains and Tears

Eye Injuries

Fatal Injuries

Chemical Burns

(Video) Day in the Life of a Japanese Mechanic

Loss Of Limb

Slips Trips And Falls

Repetitive Use Injuries

Automotive Workplace Safety

Workers Compensation Benefits

Do Auto Mechanics Get Injured Often?

Is Being A Mechanic Hard On Your Body?

What Is The Most Common Injury In The Automotive Industry?

What Health Problems Do Mechanics Have?

Zachary Drumm

(Video) HOW TO TEST CAMSHAFT POSITION SENSOR ON A CAR

Sprains, Strains and Tears

Auto Mechanic Injuries - How Many Die On The Job? - Tool Tally (2)

The leading cause of auto mechanic injuries is overexertion injuries such as tears, strains, and sprains. The job requires the constant lifting of heavy objects. The job also requires working at odd angles under the hood or around the chassis.

We all know someone with recurring back pain from an injury they suffered on the job. This classification may not seem serious, however, the long-lasting effects of these injuries can lead to a higher need for painkiller use and physical rehabilitation costs.

Many shops are starting “stretch and flex” programs at the start of the shift. While these activities can appear silly, they may reduce the number of injuries that are reported.

What can be even more effective are investments in tools and policies to protect your employees. Topside creepers provide more ergonomic access to the engine bay. Reducing time pressures and allowing more breaks can keep employees fresh and focused and provide measurable improvement in workplace safety.

Eye Injuries

According to the National Institute for Occupational Safety and Health (NIOSH), 2,000 workers a day experience eye injuries. What’s worse, is that up to 90% of these injuries are preventable.

Eye damage can be caused by power tools. For example, an angle grinder generates a large number of sparks that can be harmful to the eye. Even non-powered tools can be extremely dangerous to an eye. Simple tools like a screwdriver can slip and impale an eye (especially if it is being used as a prying tool).

The first step to preventing eye injuries is wearing safety goggles or impact-resistant safety glasses. Additionally, only using tools for their intended use can further prevent workplace accidents that endanger the eye.

Fatal Injuries

Auto Mechanic Injuries - How Many Die On The Job? - Tool Tally (3)

According to a 2007 report by the Bureau of Labor Statistics, 147 mechanics were killed on the job between the years of 2003 to 2005. This puts the average risk of a fatal accident around 4.0 per 100,000 employees.

However, the mechanism of death sheds some surprisingly light on howmechanics are most likely to die. 31.3% of the deaths were caused by “assaults and violent acts”. 55.8% of those were self-inflicted.

The other major category is contact with vehicles or automobile parts, which caused 44% of the deaths. These are mostly grouped into two categories of a vehicle falling during transport or falling off of the stand or while being jacked. (One reason why jack stands are such a vital piece of safety equipment).

Overall, being a mechanic is the 14th most dangerous job when both fatal and non-fatal injuries are accounted for. It is important that m

Chemical Burns

Auto mechanics deal with a large number of solvents. They risk injury from both direct contact and from breathing the fumes.

All solvents are dangerous. Benzene,tolueneandxylene,are some of the common solvents used in an automotive shop. They have been linked to hematological distortions such as a reduced white blood cell count and compromised immune systems.

Asbestos continues to be used in brake pads, and the dust could provide dangerous exposure to mechanics. Studies have shown that mechanics have a slightly higher risk of lung cancer, but that may be more a result of smoking than from asbestos exposure.

Exhaust fumes can also create an asthmatic response. Fumes also have a high level of Carbon Monoxide, which can be deadly.

Maintaining good ventilation at all times is required to avoid chemical injury, even if this means compromising the comfort of the employees. Additionally, mechanics must wear gloves when working with solvents.

It is common for mechanics to shrug off these risks. It is important for the shop foreman to ensure that all safety protocols are being followed.

(Video) How to Remove Scratches from Car PERMANENTLY (EASY)

Loss Of Limb

Auto Mechanic Injuries - How Many Die On The Job? - Tool Tally (4)

Loss of limb is not as common as some of the other injuries and is often newsworthy. The loss of a limb is always a traumatic experience. Using cutting tools such as metal shears and angle cutters can cause a higher risk of losing a limb. Heavy objects falling on a limb can also cause an amputation.

Getting caught by spinning equipment and being pulled into the machine can also cause loss of limb. This is why it is important to not wear loose clothing when working on cars. Tying back long hair and removing jewelry can also help reduce risks.

Prevention can be helped by steel toe boots, and in teaming up with another mechanic when working with heavy objects or dangerous cutting tools.

Slips Trips And Falls

An automotive shop floor is frequently covered by oil residue, grease and antifreeze. These provide a slick surface that is dangerous to walk on. Even after a surface has been cleaned, a small film may remain.

Tools and air hoses are often left laying on the floor, which can cause a trip hazard. Having designated storage areas for all tools and investing in air hose reels can help prevent these trip hazards.

It is important that all staff know how to clean up a spill and that they work together to create a safe walking environment. Additionally, slip-resistant shoes can help prevent slip and falls. Rubber mats for standing can also provide an anti-skid environment.

This is one reason why most automotive shops do not allow customers to walk into the engine bay area.

Repetitive Use Injuries

When you make the same motions repeatedly, it can cause inflammation in a repetitive use injury. These injuries can slowly escalate to the point that the mechanic has to take time off of work.

Some common repetitive use injuries for automotive mechanics might include carpal tunnel syndrome, tennis elbow and lower back pain from repeatedly lifting heavy objects.

Taking frequent breaks to stretch the fingers and related muscles can help create relief. Ergonomic tools can also help reduce these injuries.

Automotive Workplace Safety

Auto Mechanic Injuries - How Many Die On The Job? - Tool Tally (5)

According to the Bureau of Labor Statistics, auto mechanics are more likely to lose time to occupational injuries.

These injured mechanics decrease productivity, lower morale and create higher workers compensation insurance premiums.

In some cases, an employee may even sue their employer, creating added legal fees.

It is imperative that workplace safety be the priority. Adequate training from an approved Occupational Safety and Health Administration (OSHA) provider should be required. The 10-hour General Industry course is an excellent start.

Shop managers should maintain a high standard of enforcing safety requirements on all employees.

Workers Compensation Benefits

Workers compensation benefits help provide coverage for medical treatment, rehabilitation, disability, and restitution for an injured worker. The standards are set by the Department of Labor, and the insurance is purchased by the employer from private insurance companies.

This insurance also protects the owner by reducing the amount they have to pay directly. In some cases, having insurance can also reduce the risks of lawsuits and lawyer fees.

Considering that the average settlement for a back injury workers compensation claim is around $20,000, it makes sense to both prevent injuries and to insure against potential claims.

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Do Auto Mechanics Get Injured Often?

Being a mechanic is the 14th most dangerous job in America. On average, 4 out of 100,000 mechanics will die on the job in a given year. 166.8 out of 10,000 mechanics will suffer a non-fatal injury in any given year.

Is Being A Mechanic Hard On Your Body?

Being a mechanic is a physically more demanding career than working an office job. It requires standing for long hours and working around heavier equipment.

While it is an extremely enjoyable job, it does tend to lead to more long-term injuries. Most mechanics have long careers, working well into their 60s. This career does not seem to have a much shorter lifespan than other careers.

What Is The Most Common Injury In The Automotive Industry?

The most common injury is in the category of “sprains and strains” (39%). This can include things such as back pain from straining to lift heavier objects and other musculoskeletal injuries.

The next two categories of common injuries are lacerations (22%) and contusions (15%).

Source: Pubmed

What Health Problems Do Mechanics Have?

The most long-lasting health effects can come from exposure to solvents, lead and asbestos. Additionally, it is common for a mechanic to suffer long-term back pain from a 1-time acute injury. If symptoms are not resolving, it may be worth retaining the counsel of a workers compensation attorney.

It is important that injured workers are reported in a timely fashion. Most states have deadlines on when to file claims. In many cases, employers need to be informed within 45 days, and claims need to be filed within 3 years.

Auto Mechanic Injuries - How Many Die On The Job? - Tool Tally (6)

Author:

Zachary Drumm

Hey! My name is Zachary Drumm! This site allows me to test new tools, piddle around in the garage, and share the insights I get from flipping cars and houses. When it comes to tools, home improvement, and being a “shade tree mechanic,” you’ve come to the right spot. If I’m not in the garage creating content, you’ll find me outside, running, canoeing, and traveling. My goal is to empower more people to be self-sufficient.

(Video) JOB INSTRUCTION SHEET ||WORK INSTRUCTION||#interview #interviews #automotive #auto #training #viral

FAQs

How many mechanics die on the job a year? ›

• Median annual wage: $66,140

Maintenance and repair workers rank among the most dangerous jobs in the United States with a fatal injury rate of 12.5 per 100,000 workers, and those who supervise them are often at even greater risk of serious injury or death with a fatal injury rate of 15.1 per 100,000 workers.

What is the number one cause of death for mechanics? ›

Common Auto Mechanics Work Injuries

Trauma Caused by Heavy Objects – The Bureau of Labor Statistics reports that being struck by or against a heavy object or begin caught between equipment is the leading cause of injury and death in the automotive industry.

How many mechanics get injured? ›

According to the most recent Bureau of Labor Statistics injury and illness report, automotive mechanics and technicians experienced 13,150 nonfatal occupational injuries and illnesses resulting in valuable time away from work.

Is being a mechanic hard on your body? ›

Compared to an office job, mechanic careers are much more physically demanding. You spend much of your day on your feet or in uncomfortable positions when completing repairs. You also typically work routinely with tools and greasy car parts, which is uncomfortable, and often wearing on your hands and arms.

How much do top mechanics make a year? ›

While ZipRecruiter is seeing salaries as high as $101,247 and as low as $32,290, the majority of Master Mechanic salaries currently range between $57,500 (25th percentile) to $88,100 (75th percentile) with top earners (90th percentile) making $98,511 annually in Los Angeles.

What's the most a mechanic can make a year? ›

The average salary for a auto mechanic in California is $49,000 per year. Auto mechanic salaries in California can vary between $20,000 to $105,000 and depend on various factors, including skills, experience, employer, bonuses, tips, and more.

What are the top 4 fatalities according to OSHA? ›

The top four causes of construction fatalities are: Falls, Struck-By, Caught-In/Between and Electrocutions. Wear and use personal fall arrest equipment. Install and maintain perimeter protection. Cover and secure floor openings and label floor opening covers.

What are the top 3 causes of fatalities to workers? ›

OSHA's “Fatal Four” – The Most-Common Causes of Construction Site Death
  • Falls (accountable for 33.5% of construction worker deaths)
  • Struck by an object (accountable for 11.1% of construction worker deaths)
  • Electrocutions (accountable for 8.5% of construction worker deaths)

What causes 90% of all workplace injuries? ›

According to recent studies, 80-90 percent of serious injuries are caused by human error.

What is the #1 cause of injury in any job? ›

Slips, trips, and falls

Slips, trips, and falls are some of the most common types of workplace injuries and are the top reason for worker's compensation claims. This includes workers who: Slipped on an icy, oily, or wet floor.

What is the most commonly reported injury in the automotive industry? ›

1) Strains, Sprains, Tears

This is the leading cause of injury for auto mechanics and technicians in the workplace. Overexertion injuries are related to pulling, lifting, pushing, holding, carrying and throwing.

Do mechanics get back pain? ›

Consistently ranked in the top 10 of professions that cause back pain, the auto mechanic faces unique challenges to maintaining their spines' integrity.

What is the hardest job for a mechanic? ›

The four most difficult auto repairs (arguably)
  • #1: Spark plugs. When you think of spark plugs, you probably don't think of a tough repair. ...
  • #2: Clutch. ...
  • #3: Transmission. ...
  • #4: Engine swap.
Aug 20, 2021

What is the hardest thing a mechanic can do? ›

What Is The Hardest Thing To Fix On A Car?
  • Clutch. As a “wear and tear” part in a vehicle, the clutch may need to be replaced as often as every 30,000 km, depending on your handling. ...
  • Spark Plugs. ...
  • Transmission. ...
  • Engine Replacement. ...
  • Repairing Or Recharging An Air Conditioner. ...
  • Body Work. ...
  • Straightening A Frame.

Do mechanics love their job? ›

High Job Satisfaction Level

This rings true for most mechanics since they love everything about cars from the way they look to the way they feel and drive. Making repairs to a vehicle is also exciting as you know you are accomplishing it with your own two hands.

What is the lowest paid mechanics? ›

Auto Mechanics made a median salary of $46,880 in 2021. The best-paid 25% made $59,950 that year, while the lowest-paid 25% made $35,680.

Where can a mechanic make the most money? ›

Highest-Paying Types Of Mechanics
RankJob TitleAverage Salary
1Mobile Equipment Mechanic$72,190
2Industrial Mechanic$53,333
3Truck Mechanic$50,169
4Industrial Maintenance Mechanic$50,082
16 more rows
Nov 14, 2022

How much do most mechanics make an hour? ›

While ZipRecruiter is seeing hourly wages as high as $41.59 and as low as $12.50, the majority of Auto Mechanic wages currently range between $19.23 (25th percentile) to $28.85 (75th percentile) across the United States.

What blue collar jobs pay the most? ›

10 high-paying blue-collar jobs
  1. Construction and building inspector. ...
  2. Structural iron and steel worker. ...
  3. Locomotive engineer. ...
  4. Radio and telecommunications equipment installer. ...
  5. Gas plant operator. ...
  6. Electrical line installer and repairer. ...
  7. Boilermaker. ...
  8. Powerhouse, substation and relay repairer.
Mar 10, 2023

Which type of mechanic is the best? ›

The Top 10 Highest Paying Careers for Mechanics
  1. #1 Aircraft Mechanic. Job Description. ...
  2. #2 Industrial Machinery Mechanic. Job Description. ...
  3. #3 Mobile Heavy Equipment Mechanic. ...
  4. #4 Heating, Air Conditioning and Refrigeration Mechanic. ...
  5. #5 Diesel Mechanic. ...
  6. #6 Electrical Mechanic. ...
  7. #7 Radio Mechanic. ...
  8. #8 Automotive Mechanic.

What are the benefits of being a auto mechanic? ›

Pros of being an auto mechanic
  • Provide a helpful service. Auto mechanics often assist others. ...
  • Steady work hours. Many mechanics have a reliable work schedule. ...
  • Different opportunities available. ...
  • Long-term job prospects. ...
  • Tangible results. ...
  • Physical labor. ...
  • Potential salary and benefits. ...
  • High responsibility.
Mar 10, 2023

Which type of accident kills most workers? ›

Falls kill most construction workers. After falls, which is by far the most common construction fatality, electrocution, falling objects and getting pinched between materials are the next three most fatal types of construction accidents. Heavy equipment is moved on construction sites.

What is the number 1 cause of death at work for men? ›

Heart disease is the leading cause of death in both men and women.

What is the number one OSHA injury? ›

1. Fall Protection. Lack of fall protection remains the top OSHA-reported violation, especially in the construction industry.

What are the 3 main work accidents? ›

Revealed: The 5 Most Common Accidents In The Workplace
  • Slips, trips and falls. Falling over in general accounts for a large number of workplace injuries. ...
  • Manual work accidents. ...
  • Burns. ...
  • Vehicle collisions. ...
  • Repetitive motion injury.

What is the biggest killer in the workplace? ›

While transportation incidents are the leading cause of death in 2021, resulting in 38% of all work-related deaths, they are the fifth leading cause of nonfatal injuries in 2020 (latest data available), accounting for only about 3% of injuries or illnesses involving days away from work.

What is the number 2 cause of workplace fatalities? ›

Slips, Trips & Falls are the Second Leading Cause of Workplace Fatalities.

What are the OSHA injury types? ›

The OSHA 300 Log requires employers to check one of 6 boxes to categorize the injury/illness: (1) injury (2) skin disorder (3) respiratory condition (4) poisoning (5) hearing loss (6) all other illnesses. There are spaces to record days of job transfer or work restriction, as well as days away from work.

What are the 5 causes of workshop accidents? ›

With this in mind, in this blog post, we will explore the five most common reasons why injuries occur in the workplace.
  • 1) Overexertion and tiredness. ...
  • 2) Slips, trips and falls. ...
  • 3) Distractions. ...
  • 4) Messy work environments. ...
  • 5) Cutting corners.

What are the 4 types of accidents? ›

The Top Five Classifications of Accidents
  • Accidents at Work. You may be at risk of serious personal injury depending on the type of job you have. ...
  • Car Accidents. This is perhaps the most common of the five classifications of accidents. ...
  • Medical Negligence Accidents. ...
  • Slip (Trip) and Fall Accidents. ...
  • Motorcycle Accidents.

What are the top 5 causes of injuries? ›

Top 5 most common workplace injuries and how to avoid them
  • Trips, Slips And Falls. ...
  • Being Struck By Or Caught In Moving Machinery. ...
  • Vehicle-Related Accidents. ...
  • Fire And Explosions. ...
  • Repetitive Stress and Overexertion Injuries.

What are the 5 types of injuries? ›

Let's take a look at some common types of injuries and how they affect your body.
  • Bruises. A bruise or muscle contusion can result when you fall or hit a hard surface or piece of equipment. ...
  • Sprains. ...
  • Strains. ...
  • Burns. ...
  • Fractures. ...
  • Animal Bites. ...
  • Urgent Care for Sports Injuries in Rochester, NY.
Nov 26, 2021

What 4 parts of a vehicle causes most accidents? ›

Which Car Parts Cause the Most Accidents?
  • Tires. According to the National Highway Traffic Safety Administration (NHTSA), worn out tires account for over 35 percent of all car accidents. ...
  • Brakes. ...
  • Lights. ...
  • Suspension. ...
  • Steering. ...
  • Belts. ...
  • Wipers. ...
  • Fuel System.
Mar 15, 2022

Which industry has the highest number of fatal injuries? ›

In 2021, depending on the measure used, each of these four industries could be ranked as most dangerous:
  • Construction– experienced the most workplace deaths.
  • Education and health services– experienced the most nonfatal injuries and illnesses involving days away from work.

How stressful is being a mechanic? ›

This job has an "above average" amount of stress. If you had to grade the stress, it would get a B+ for effectiveness (source). It's going to be a roller coaster ride of stressing and chilling. If you're working for an independent company on commission or are self-employed, you make your own schedule.

How do you know if you have a bad mechanic? ›

Here are a few signs that a mechanic may be trying to scam you.
  • They refuse to show you the faulty or damaged car part. ...
  • They can't explain what's wrong or the repair process. ...
  • They use fear tactics to scare you into making repairs. ...
  • They have only 5-star reviews. ...
  • The shop's turnover rate of service managers is high.
Oct 26, 2022

What are red flags for mechanical back pain? ›

“Red flags” include pain that lasts more than 6 weeks; pain in persons younger than 18 years or older than 50 years; pain that radiates below the knee; a history of major trauma; constitutional symptoms; atypical pain (eg, that which occurs at night or that is unrelenting); the presence of a severe or rapidly ...

Who is the highest paid mechanic? ›

5 highest-paying mechanic jobs
  • Maintenance manager.
  • Mechanical project manager.
  • Mechanical technician.
  • Mechanic.
  • Automotive technician.
  • Repair manager.
  • Repair technician.
  • Maintenance supervisor.
Mar 10, 2023

What is the highest paid mechanic technician? ›

High Paying Automotive Technician Jobs
  • Master Automotive Technician. Salary range: $60,000-$88,000 per year. ...
  • Master Mechanic. Salary range: $52,500-$80,500 per year. ...
  • Car Tuner. ...
  • ASE Certified Technician. ...
  • Automotive Service Technician. ...
  • Alignment Specialist. ...
  • Vehicle Maintenance Technician. ...
  • Maintenance Shop Technician.

What takes the longest to fix on a car? ›

Repairing and replacing the following parts tend to take the longest:
  • Engine.
  • Transmission.
  • Catalytic converter.
  • Clutch.
  • Spark plugs.

Is being a mechanic hard on the body? ›

Compared to an office job, mechanic careers are much more physically demanding. You spend much of your day on your feet or in uncomfortable positions when completing repairs. You also typically work routinely with tools and greasy car parts, which is uncomfortable, and often wearing on your hands and arms.

Is being a mechanic a hard life? ›

An automotive technician mainly deals with the maintenance and repair of vehicles. However, they may also involve themselves in installing various components of different vehicles. Indeed, the job of an automotive technician is extremely challenging.

How long is too long for a mechanic? ›

There is no legal limit to how long a mechanic can keep your car.

What type of personality do mechanics have? ›

You'll need to be hard-working and reliable and ready to tackle all aspects of your job. Attention to detail: Whether you work on maintenance, diagnostics, or repairs, you'll have to perform those tasks with exacting detail. That is because your careful work on important vehicle components could save someone's life!

Do mechanics get strong? ›

Depends, a long term mechanic will work smarter, utilizing mechanical advantage or power tools to help. But your body does get used to the work, the muscles you use most often get stronger.

How happy are auto mechanics? ›

Technician Job Satisfaction Statistics

40% of technicians agree their favorite part about being a technician is getting to work with their hands. 38% of technicians enjoy using their critical thinking skills. 69% of technicians believe they are experiencing some level of job burnout.

How stressful is it to be a mechanic? ›

This job has an "above average" amount of stress. If you had to grade the stress, it would get a B+ for effectiveness (source). It's going to be a roller coaster ride of stressing and chilling. If you're working for an independent company on commission or are self-employed, you make your own schedule.

Are mechanics happy with their job? ›

The career experts at Myplan.com surveyed its job-seekers and master auto mechanics scored #104 out of 300 jobs. Of mechanics surveyed, the majority said they were very happy. What is satisfying about working on vehicles? These results may run counter to how you feel about your current job.

What is the highest mechanic job? ›

5 highest-paying mechanic jobs
  • Maintenance manager.
  • Mechanical project manager.
  • Mechanical technician.
  • Mechanic.
  • Automotive technician.
  • Repair manager.
  • Repair technician.
  • Maintenance supervisor.
Mar 10, 2023

What is the lowest salary for mechanic? ›

How Much Do Auto Mechanic Jobs Pay per Year? $40,000 is the 25th percentile. Salaries below this are outliers. $60,000 is the 75th percentile.

How many calories do mechanics burn? ›

The average person burns 150-200 calories per hour for light car repair tasks such as waxing the car, and 300-400 calories per hour for heavier duty tasks such as body work.

What are signs of a good mechanic? ›

Three Signs You've Found a Great Car Mechanic
  • #1 – They Listen. A good car mechanic will be more than willing to listen when you come into their shop for assistance. ...
  • #2 – They Are Honest. Okay – so this one is pretty obvious. ...
  • #3 – They Value Your Business.
Mar 7, 2019

Are car mechanics intelligent? ›

A lot of people think mechanics and technicians aren't very smart. In truth, mechanics and technicians have critical thinking skills and problem solving skills that are better than most people's.

What is the best part of being a mechanic? ›

Pros of being an auto mechanic
  • Provide a helpful service. Auto mechanics often assist others. ...
  • Steady work hours. Many mechanics have a reliable work schedule. ...
  • Different opportunities available. ...
  • Long-term job prospects. ...
  • Tangible results. ...
  • Physical labor. ...
  • Potential salary and benefits. ...
  • High responsibility.
Mar 10, 2023

What is a number 1 mechanic? ›

READ MORE: The insider's guide to…

The number one is accountable for the car – meaning that the front- and rear-end mechanics, the hydraulics and gearbox technicians all report to them. In turn, the number one liaises with race engineer, chief mechanic and the team manager.

What country pays mechanics the most? ›

In 2020, the average monthly wage of a mechanic was the highest in Germany, amounting to some 3,780 U.S. dollars before taxes and bonuses. The United States came second, with a salary averaging above 3,400 dollars per month. By contrast, Russian monthly wages that same year were under 700 dollars.

Where do heavy equipment mechanics make the most money? ›

Transportation is the highest-paying industry for heavy equipment mechanics in the US.

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